Construction
Production of every traditional shutter unit begins with the hand selection of premium quality, kiln-dried northern basswood. Only the straightest wood with the most uniform grain is chosen. We never used pressed woods, veneers, or synthetic plastics in production.
From raw basswood, we mill components used throughout the assembly process. Specific components are then cut into lengths for each individual shutter. Because we custom build each shutter unit to the 1/16”, precision is crucial.
The distinct wedge-shaped traditional shutter louvers are attached to the tilt bar with non-corroding, glue-coated staples. Holes are drilled into the side stiles on one-inch centers by precision machinery that ensures equal spacing between louvers.
A traditional shutter panel is complete when all of the individual components come together. Joints between stiles and rails are doweled and glued for strength and durability. Louvers fit tightly into the side stiles to create uniform balanced rotation, tensioned to remain in the desired position.
To achieve a more tailored fit in the window, hinges are mortised into the shutter panel and stiles are rabbeted where two panels meet. This diminishes opportunities for light to penetrate between shutters.
Fully assembled shutters advance to the finishing department. All shutters are thoroughly sanded prior to being painted or stained. Painted shutters are then sealed, re-sanded, primed, sanded again, and covered with two satin-finish top coats. Stained shutters are hand dipped, hand rubbed, sealed, re-sanded, and protected with two clear top coats. Shutters are allowed to dry for a minimum of 48 hours before further handling.
Finally, individual traditional shutters are assembled into complete units with all hardware and hanging strips, or frames, attached. Following a final inspection, shutters are wrapped in paper to protect the finish and carefully packed into heavy cartons for shipping.
We take great pride in manufacturing the finest quality custom-made traditional shutters in the industry. We want you to enjoy your shutters for years to come.